PRODPP129 – Produce computer-generated image carriers

Overview

This standard is about producing image carriers for printing from digital artwork. The image carrier may be for any kind of printing process, including lithography, screen, gravure and flexography.

This is what the standard covers:

Most artwork for printing is created electronically and at some point an image carrier has to be produced. Usually the artwork also has to be imposed in order to make best use of the printing machines and substrate.

Different printing processes require different image carriers and this standard is intended to apply to most image carriers. However, the standard is not intended for extremely simple image carriers, for example small, single colour film output for cutter guides or die making where there is no element of imposition, nor is it intended for digital printing machines such as copier / printers. However printing presses fitted with digital imaging heads are suitable.

Digital artwork, once approved for print, has to be output in imposed format to an image carrier. Any colour separations and bitmap images in the artwork need to be processed correctly to achieve the required reproduction quality when printed. This involves selecting the correct output parameters, including screen ruling and dot type, resolution and screen angle. The image also needs to be correctly positioned on the image carrier.

Performance criteria

You must be able to:

Impose images electronically

  1. check you have complete job details
  2. select appropriate imposition schemes by taking into account the working size of jobs and the quantity required
  3. select appropriate imposition schemes by taking into account printing machine sizes, the number available and the type of printing machine to be used
  4. select appropriate imposition schemes by taking into account colour fall and method of finishing
  5. retrieve or create imposition templates that meet the requirements of imposition schemes
  6. operate equipment in a safe and productive way in accordance with organisational procedures
  7. identify accurate information about data, system and software problems which will affect imposition production and correct them in accordance with organisational procedures
  8. report data, software and system problems which are not your job to deal with in accordance with organisational procedures
  9. create accurate job references and store digital job files in a secure way in accordance with organisational procedures

Prepare images for processing

  1. confirm job files are compatible with the imaging software to be used
  2. set appropriate output parameters to meet job specifications with regards to resolution, screen ruling and dot type, screen angle, orientation, position on the image carrier, register or other marks, right / wrong reading, emulsion up / down, separations settings
  3. check the right image carrier material is loaded into the output device
  4. check the output device are appropriately calibrated for operation
  5. complete your work within agreed deadlines

Process data through computer-to-image carrier systems

  1. send data to output devices in line with manufacturer's instructions
  2. process image carrier after imaging in line with manufacturer's instructions
  3. identify accurate information about errors and faults and correct them in accordance with organisational procedures
  4. report errors and faults which are not your job to deal with in accordance with organisational procedures
  5. check that outputs meets job requirements for quality and specification
  6. store finished outputs in a secure way in accordance with organisational procedures
  7. keep accurate records for quality assurance and administrative purposes as required by your company
  8. archive digital files as required by your company

Knowledge and understanding

You need to know and understand

  1. the law as it affects printing: copyright and ownership of images, obscenity, forgery
  2. ethical issues relevant to printing: confidentiality
  3. hazards and risks in your own job, their assessment and the action to take to deal with them
  4. manufacturers' and suppliers' health & safety requirements relevant to your job
  5. how to safely handle customer material
  6. computer system security and virus protection
  7. the secure methods of archiving digital and conventional artwork
  8. how to communicate with colleagues and customers
  9. workplace objectives, priorities, standards and procedures
  10. the identification & assessment of printing options
  11. the reasons for selecting one process over another
  12. the set-up of digital imaging equipment and software
  13. the operation of digital imaging equipment and software
  14. the characteristics of sensitive material
  15. colour theory, including additive and subtractive systems such as rgb and cmyk colour gamuts
  16. the relationship between image size, file size and resolution
  17. the difference in file formats for digital images and the reasons for using them
  18. how to set up, maintain and use image profiles
  19. file conversion techniques
  20. file compression and decompression systems
  21. file management procedures
  22. the causes and treatment of common faults in digital imaging
  23. the legal requirements for the classification, storage, carriage and disposal of waste
  24. any specific environmental legislation that covers processes in your company control of pollution
  25. the main features of quality assurance and quality control systems
  26. techniques for controlling quality
  27. equipment for controlling quality in printing
  28. types of problems that may need to be solved
  29. sources of information
  30. techniques for assessing machine faults
  31. the types & characteristics of paper, board and other commonly used substrates
  32. the types & characteristics of inks, toners & coatings
  33. the purpose of image carriers
  34. the principles of imposition
  35. appropriate output parameters including screen ruling and dot type, resolution and screen angle
  36. how to determine the correct positioning of images on image carriers

Keywords: digital, print, pre-press, images, carriers