IMPSC110 – Handle and store chocolate

 

Overview 

This standard is about the handling and storing of solid and liquid chocolate for manufacture.  It is about the importance of temperature and continuous stirring of liquid chocolate as well as the methods employed for moving chocolate around a manufacturing plant 

You will need to be able to select goods and materials for storage and correct locations. You also need to show you can arrange and put stock in allocated locations. You must also show you can report difficulties and check documentation.

This standard is about ensuring that there are sufficient and timely supplies of materials to meet production requirements. It covers matching production needs with availability of supplies as well as maintaining that supply to ensure smooth running in production.

This standard is for you if you require a basic knowledge of how to handle and store chocolate during the process of manufacturing chocolate products.

 

Performance criteria

You must be able to:

 

Select goods and materials for storage and correct locations

1.         identify the right stock to be put in selection and storage locations

2.         identify the correct storage location and keep it hygienic and safe

3.         meet customers’ requirements regarding storage where possible, taking into account what facilities are available and the storage conditions

 

Arrange and put stock in allocated locations

4.         handle chocolate in accordance with safe and hygienic working practices

5.         maintain stock condition by using the correct handling techniques

6.         check the product visually to make sure it meets customer or company specification

7.         put the correct stock in the correct location and in the allocated space within the time specified

8.         place goods and materials so that they can be accessed in the order required to meet stock rotation requirements

9.         store goods and materials in a way that makes best use of available space

 

Report difficulties and check documentation

10.       report difficulties in placing goods and materials which cannot be immediately resolved to the relevant person

11.       complete stock records and pass them on as required

12.       make sure that documentation is complete

 

Maintain an organised and tidy work area

13.       identify the service and supply needs of the production area and work stations 

14.       check the volume of supplies to meet demands

15.       forecast stock required to meet the demands of production

16.       deliver the required quantity of supplies to the production areas and/or work stations

17.       maintain stock levels within production areas and/or work stations to the specified levels

18.       maintain storage environments within production areas and/or work station to the required specifications

19.       follow stock rotation requirements for products and materials to the required specification

20.       record change of supplier where relevant

21.       check that stock is on site and available for production

22.       prepare contingency plans when low or no product available report any discrepancies in the supplies to the relevant person follow safe and hygienic working practices

23.       complete all records and promptly

24.       follow relevant legal and regulatory; health and safety, hygiene and environmental standards or instructions

 

 

Knowledge and understanding

You need to know and understand

 

1.         the potential food safety risks and control procedures associated with chocolate handling and storing processes

2.         how liquid chocolate is stored

3.         at what temperature liquid chocolate is stored and what could happen if the correct temperature is not maintained

4.         how and why liquid chocolate is stirred during storage, and what affect not stirring would have on the product

5.         why it is important to regulate the speed of stirring chocolate in storage and how the speed is determined

6.         what the relative humidity of the area used to store liquid chocolate should be

7.         why chocolate should be protected from moisture and what would happen to the product if it was not

8.         what methods are used to move liquid chocolate around manufacturing plants

9.         what needs to be considered when moving liquid chocolate through pipelines and why it is important to maintain these pipelines

10.       what the best conditions are for storing wrapped chocolate blocks

11.       why chocolate is not spoiled by bacteria

 

Keywords: Chocolate; liquid; temperature; manufacturing; food; manufacture