IMPPP107 – Control fresh produce washing operations

 

Overview

This standard is about the skills and knowledge needed for you to control fresh produce washing operations.

You will need the skills and knowledge to prepare to wash produce and use washing equipment to remove debris and residues from the surface of fresh produce. The operation of washing equipment is essential to maintaining the quality of the final product.

You will need the skills and knowledge to set-up and wash fresh produce. You will also need the skills and knowledge to work to organisational product specifications and production schedules.

This standard is for you if you work in food and drink manufacture and/or supply operations and are involved in production operations.

 

Performance criteria

You must be able to:

 

Prepare to wash fresh produce

1.            prepare to wash fresh produce according to the legal or regulatory requirements, the organisational health and safety, hygiene and environmental standards and instructions

2.            obtain and interpret washing specification

3.            prepare washing facilities into a condition suitable for receiving product

4.            add water and prepare wash according to washing specification

5.            obtain produce according to specification requirements

6.            take action in response to operating problems

7.            maintain communication according to organisational procedures

 

Control washing

8.            wash fresh produce in accordance with the legal or regulatory requirements, the organisational health and safety, hygiene and environmental standards and instructions

9.            confirm produce is in the washing facility

10.          establish, monitor and maintain washing process according to washing specification

11.          handle and store product in a manner which maintains quality and condition

12.          maintain condition of work area throughout process

13.          remove product from washing facility and transfer to the next stage in the process

14.          take action in response to operating problems

15.          maintain communication according to organisational procedures

 

Finish produce washing operations

16.          finish washing fresh produce according to the legal or regulatory requirements, the organisational health and safety, hygiene and environmental standards and instructions

17.          dispose of waste material and wash according to organisational procedures

18.          make washing facilities ready for future use, after the completion of the process

19.          maintain communication according to organisational procedures

20.          complete all records in accordance with organisational standards

                                                               

Knowledge and understanding

You need to know and understand

 

1.            what the legal or regulatory requirements, the organisational health and safety, hygiene and environmental standards and instructions are and what may happen if they are not followed

2.            why produce is washed

3.            how the washing process can help maintain food safety

4.            the treatments that are used to prepare water for use in the washing process

5.            the washing facilities that are required to wash produce

6.            how to obtain and interpret the washing specifications

7.            how produce and water quality can impact on the washing process

8.            how to assess the quality of the water used to wash product

9.            how to prepare the wash to be used in the washing process including the safe use of any additives controlled by COSHH

10.          how to prepare washing facilities for operation

11.          the methods used to hold produce in water and control washing times

12.          how produce quality and size impacts on washing times

13.          how and why it is important to monitor the washing process and water quality

14.          how to assess the quality of washed produce

15.          why and how washing can form a contamination point

16.          how washed produce should be handled to maintain condition and quality

17.          common quality problems and their likely causes

18.          what action to take when the process specification is not met

19.          how to dispose of waste and why it is important to do so

20.          the importance of washing operations linked to profitability

21.          the importance of maintaining product control and traceability during washing operations

22.          how ineffective washing operations can lead to wastage and potential customer complaints

23.          how to deal with operating problems within limits of your own authority and competence and why it is important to work within those limits

24.          what recording, reporting and communication is needed, how to carry this out and the reasons why it is important to do so

 

Keywords: Food; drink; manufacturing; fresh produce; washing