IMPFP111 – Shuck bivalves by hand

 

Overview 

This standard is about shucking bivalves by hand. It details the skills and knowledge required to set-up and shuck bivalves using a knife.  It is also about working to organisational product specifications and production schedules.

You must be able to prepare to shuck bivalves by hand. You must also be able to shuck bivalves. You must also be able to complete shucking operations.

This standard is for you if you work in shellfish processing and shuck bivalves.

 

Performance criteria

You must be able to:

 

Prepare to shuck

1.         prepare to shuck according to the legal or regulatory requirements, the organisational health and safety, hygiene and environmental standards and instructions

2.         confirm process specification

3.         prepare work station to ensure conditions are suitable for shucking

4.         obtain tools and equipment required to support shucking process

5.         sharpen knife (knives) into a condition suitable for achieving required production specification

6.         obtain bivalves to meet required process specification 

7.         take action in response to operating problems

8.         maintain communication

 

Shuck bivalves

9.         operate to the legal or regulatory requirements, the organisational health and safety, hygiene and environmental standards and instructions

10.       shuck bivalves to achieve required yield and quality requirements

11.       remove all unwanted body parts and clean bivalves meats

12.       achieve required rate of production

13.       handle and store bivalve meats in a manner which maintains quality and condition

14.       maintain condition of work station throughout the process

15.       dispose of waste material according to organisational procedures

16.       sharpen knives as required to maintain their effectiveness as a cutting tool

17.       make sure the product is transferred safely to the next stage in the process

18.       take action in response to operating problems

19.       maintain communication 

 

Finish shucking operations

20.       finish shucking operations according to the legal or regulatory requirements, the organisational health and safety, hygiene and environmental standards and instructions

21.       deal with materials that can be re-cycled or re-worked

22.       dispose of waste material according to organisational procedures

23.       make equipment and work station ready for future use, after the completion of the process

24.       maintain communication

25.       complete all records

 

Knowledge and understanding

You need to know and understand

 

1.         what the legal or regulatory requirements, the organisational health and safety, hygiene and environmental standards and instructions are and what may happen if they are not followed

2.         the personal protective clothing that is required to support shucking

3.         the tools and equipment required to support bivalve shucking

4.         how to sharpen, maintain and store knives

5.         how to obtain and interpret the relevant process and quality specifications

6.         how to identify different bivalve species

7.         how to prepare and maintain work stations in a condition suitable for shucking

8.         how to shuck to achieve the required product specification

9.         how to assess the quality of bivalves and bivalve meats

10.       common quality problems associated with bivalve shucking and their likely causes

11.       the importance of removing all unwanted body parts from bivalves

12.       how to deal with bivalves and bivalve meats that are not fit for use

13.       what action to take when the process specification is not met

14.       product control and traceability during processing operations

15.       how to dispose of waste according to organisational procedures

16.       the limits of your own authority and competence and why it is important to work within those limits

17.       what recording, reporting and communication is needed, how to carry this out and the reasons why it is important to do so

 

Keywords: Bivalves; Shuck; Shucking; Production; Knife; Hygiene; Health; Safety; Process